Pulse Adrenaline 125 build

I bought a knackered old Pulse Adrenaline 125 from Big_D, at virtual no cost :wink:

Why rebuild a Chinese 125 which probably won’t be worth more than about £500 when finished? Why not? I’ve not ridden a 125 road bike for about 20 years, and I’ve never ridden anything Chinese, so it seemed like a reasonable thing to do in preparation for the rebuild of my RD350LC, planned for summer.

Also, the parts for Chinese bikes are dirt cheap, and there’s an opportunity to put some of the frankly naff original items, and also to reverse years of teenage abuse.

Here are the pics as it was picked up on Friday… brace yourselves!

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ooh I do like a nice rebuild thread!

I’ll warn you: I’m aiming at slightly MX looking, but done on a tight budget as the bike is never gonna be worth a lot.

Items on the list:

Battery: Needs replacing. Wrong type.
Chain sprockets: Bought
Air box: Missing. Replacement bought
Air filter: bought
Oil filter: Bought
Fuel filter: bought
Exhaust: Bought a nice one :wink:
Exhaust gaskets: bought
Rider Footrests: Soaking in Deox-C
Bodywork: bought cheaply from a sprog on the Facebook group for chinese bikes, and collected from kent
Wheel bearings: bought
Pads: bought
Brake fluid: in spares box
Spark plug and cap: bought
Tyres 110/70 x 17, 130/70 x 17: Neeed replacing, knackered.
Handlebar: Rental gold bought
Levers: on bike but knackered, will replace
Decals: Something nice in mind…
Rear Footrests: Not existing, will replace
Headlamp: replacement bought as this one is non-standard and doesn’t fit
Tail lamps: bought complete assembly from a bloke in Stevenage
Loom: May need replacing, will check this weekend 
Indicators: ordered 
Fuel lines: bought

First task:

Check engine runs (this weekend). Will need full service, new exhaust, airbox, etc putting on before starting it up. If this is all ok, I’ll set about tidying up the engine and frame…

Oh and fork seals will be done this weekend too.

Great stuff… will be following this

Wow, there’s a lot of bodge-jobs in there!

I love a good rebuild thread too. Keep us abreast please :slight_smile:

did alex message you we found some other bits for it… think he squirrelled them away when got out last time 

Hadn’t noticed that D! Will contact Alex

Jobs done today before rain stopped play:
Change plug
Change plug cap
Install air box (secondhand)
Install new air filter
Oil and oil filter change
Re-jet carb back to standard
Remove previous owners bypass of the EGR valve

Had intended to get the replacement (secondhand) exhaust on and the new can, and get it started, but seized exhaust bolts are going to need drilling out. Job for next week.

pictures of the progress… :smiley:

Will do once it actually starts to look different :wink:

Update! I finally got round to doing and update on the Pulse, and it’s been a long and not yet all that fruitful journey. Done so far:

  • Replaced Loom (it was so knackered and chopped up I didn't even think about using it)
  • Replaced starter motor
  • Replaced starter solenoid
  • Replaced battery
  • Reinstated airbox
  • Reinstated EGR (exhaust valve)
  • Replaced exhaust with a second hand downpipe and new end can
Then I tried to start it... nothing. Turned out the engine was seized. Solid. So:
  • Replaced engine
  • Still no spark. I then set about replacing anything which COULD be a problem:
  • Replaced ignition switch
  • Replaced kill switchgear
  • Replaced side stand switch
  • Replaced clutch switch
  • New coil and plug cap
Then it started! But ran terribly. Over the years this poor thing had been utterly abused by a previous owner, so I'm not sure i totally trusted the carb set up. So:
  • New jets
  • Cleaned carb and reset air screw to standard
  • Runs properly now! So that was good. Then I set about the rest of it:
  • New headlight
  • New bars (Renthal gold ones, fancy)
  • New levers
  • New throttle tube
  • New throttle cable
  • New clutch cable
  • New levers
So now it seemed to mostly work. So:
  • New wheel bearings
  • Cleaned up and checked all spokes
  • New rear mudguard
  • New rear light
  • New indicators
  • New indicator relay
  • New chain
  • New sprockets
  • Cleaned and checked rear shock
  • Rebuilt forks with new bushes, seals and oil
  • Check and regressed head bearings and swingarm bearings
  • Resprayed tank (by hand with rattle cans... looks ok tho)
So left to do:
  • Replaced brake lines
  • Rebuild calipers
  • Bodywork (bought, but not on yet)
Then it SHOULD be ready for MOT. it's been a total pain in the ass to work on, as all Chinese fixings and fasteners are made of low-grade cheese. So I've also replaced them all as I've gone around the bike, which should help in future. i know that's an ENORMOUS list of parts, but actually the parts for these are SO cheap that it's cost me less than the same number of hours in the pub would have! And it's kept me out of the pub, so that's apparently a good thing.

Should be finished soon, I’ll get an update out as I make more progress!

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bloody hell! you’ve replaced almost everything!

Haha I know… the frame is still there :wink:

As much as I love a good rebuild, I have to say, it probably would have been cheaper, quicker and easier to buy a new one :slight_smile:

No worries… ! Error posting 

Definitely Jay! But always knew this wasn’t meant to be an exercise in cost saving. More about keeping me occupied and brushing up a few techniques ready for a proper rebuild of my RD350LC.

Ah, well in that case, practice makes perfect :slight_smile:

Great work, keep it coming!

Pretty much done. Couple of tidy up bits and pieces, and MOT next weekend! Pretty happy with the outcome:

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Looks a real beauty, well done!

Looks nice :) Now take it outside in the light and take some more photos :)