K5 1000 Rebuild - V2

Whilst I’m rebuilding my K5 1000, resurrecting it after its rather inpolite introduction with the tarmac when a very drunk pedestrian decided that she was capable of taking on the full force of a moving motorcycle, I thought it would be good to add a few pictures here to show how it’s going. I’ve decided to call this project, V2.

It’s taking me some time to source all the components needed, as the bike had quite a few specialist items fitted before the accident, and I’ve also taken the opportunity to add a few more, preparing it for next years trackdays. There’s a few more items (Brembo braking components, crash bungs, PP Tuning rearset components, Woodcraft engine armour and some CF frame protection) to arrive before she’s complete again. I haven’t ridden her since the accident and can’t wait! Even with the crappy weather we have at the mo.

I was very lucky that there was no chassis damage, the items that were damaged were mainly cosmetic, though the list of items was extensive. I’ve repaired most of the damage before the pictures you see below.

Here’s some snaps, and commentary:

AFAM Racing X-ring chain & sprockets, in an aggressive -1/+1 gearing setup. I wasn’t topping-out in top gear at Snetterton this year, with the clock reading 182mph down the back straight, so I believe there’s a power reserve left which will mean the bike won’t lose out on much top end speed (K5’s are restricted to 187mph anyhow), this gearing will mean she’ll drive MUCH harder through the gears.

All naked! Waiting for an oil-filter and other armoured Woodcraft engine covers to allow me to put the rest of the new fairings on. The wire hanging around the RHS air-intake is for the onboard video bullet-camera.

Most of the front-end is new, as this is where the bulk of the impact was. The mirrors are damaged and need replacing, unfortunately. The Renthal race grips are new, and aren’t anywhere near as light in person, the camera flash makes them stand out, oddly. Tank damage is out of view on the LHS.

Ohlins steering damper needed replacing after the previous one was bent in the impact.

New Woodcraft armoured starter-gear cover. Losing original bolts doesn’t look good, as you can see, doh

The replacement tail fairing was begging for new decals, so the obligatory LB ones went on, plus some chrome-look ‘1000’ decals to add a unique look to the bike. I also had these fitted to my K4 750 and was very happy with them, so thought it’d be nice to continue part of the theme.

Looking good Jay!

Nice work mate, i took mine out today with lots of wheel spin and it looked dry !!

I like rear-wheel steering, but when the front starts walking, or sliding, I start to think about how nice the DRZ is to ride in those conditions! Don’t fancy dropping the K5 on slimey winter roads, would much rather slide off the DRZ and get up and laugh it off, if I had to.

Thanks for the compliments guys. I hope to get out soon, all this no-riding is doing my head in!

looking good jay the silver decals look very cool mate, see ya out there soon gezer

Looking good so far, keep up the good work and hope to see the gixer back on the road. best of luck

Looks nice Jay, Hpe the Sv looks as nice once I get the rear end wiring sorted out.

H

Hello H

in progress pictures?

Hey Jay…the bike looks good naked!!

I would love a K5 soooo much but not sure it would be a sensible first sportsbike!! Think we will wait a few years and maybe stint on a 600. New Triumph looks nice.

Shorter gearing? I had heard that K5s were a bit slow…

Good work Jay you are not missing out not riding in this filthy weather. Well maybe on the DRZ.

Thanks fella! The Triumph looks brilliant, I really like it, and like the way it feels when sat on it even more! I can’t wait to hear one with a nice free-flowing exhaust on it. Not long now, surely…

According to MCN they are having trouble getting the mirrors right! Is the bike really small? Sat on a GSX-r 600 today and its bloody tiny! Having said that i am silly tall. Super Duke seemed nice but not very practical. Cant have two really impractical bikes! Come spring i’ll go ride a few but i am thinking something Ducati shaped (749?) or maybe the Triumph in the grey colour with the race only micron… hmmmm yummy

Yep, the Triumph is TINY, miniscule, but these small bikes can often be deceptive, they can sometimes fit large/tall people, i.e. the K5 1000 fits all types, but is also a very low and short bike.

Hey Jay,

Q. why call this project V2 ? Hmmmmm ??

Yes indeedy the 675 does fit most types, my 6ft fitted it like a glove. So come April I’ll be showing off my grey 675 and y’all welcome for a sit (but not a blast… )

Free flowing exhaust will follow, but not the £1200 factory fitted Arrow. I’m an Akro man.

Jay, K5 looks a treat and will be better than new. Those chains look superb, are they much more pricey than a ‘normal’ one (if I can ask)?

Andew, the chain is brilliant, built to last, though matching a 520 chain with a 170bhp engine isn’t what they’re designed for, and will wear out a lot quicker than a 530 chain (which is recommended). The chain & sprockets cost £110, if I remember rightly. This included free delivery as I bought them at the dirt-bike show. They turned up the following day, which I was completely in awe of, considering I bought them at the show, in the afternoon. I got them from Bike Torque Racing. Highly recommended.

Right, I got some more deliveries today. Brembo 19x18 master-cylinder, and PP Tuning rearset parts that were damaged in the accident. Both have been installed tonight, though I get the feeling there’s still a little air left in the hoses after changing the mc, despite nothing coming out of either caliper, or mc bleed nipples. I’ve zip-tied the lever back to the bar for now and will have another look tomorrow.

Really pleased with the Brembo on the K5 (have run it on all previous gixxers, massive benefit), it fits better than the stock Nissin unit, allowing a much more downward angle, making it easier to brake when cooking with gas. I got the new version switch unit with the OEM fitments, and was pleasantly surprised to find the stock leads just clipped right on, no fuss, and nothing in view. Much better than the first version they sold (yoyodyneti), with a long cable and bullet connectors.

If people don’t know, this custom switch gear is MUCH better than the normal inline pressure switches that get fitted. Those are crap, they are unadjustable with the activation point, often requiring too much pressure to activate, and they fade with age. This setup employs a custom mechanism which bolts to the under-size of the MC, and is adjustable, so you can set exactly when the brake light comes on. I like this, as I like it to come on as soon as I tough the lever, being paranoid about dozy drivers behind.

It’s a dream of mine to receive a goodie box by FedEx. It’s so the right thing. Everything I order arrives in a tatty clearly 2nd hand 'iffy bag!!
Mebbe I’m buying the wrong kinda stuff…lol

I eyed up the Brembo MCs at the NEC as was well tempted. But 7 needs back shock sorting asap so that has to take priority…

Just as well you got big pockets young man…

Hey, this is costing me far more than I want it to be mate, I wouldn’t be doing this if it wasn’t for a certain pedestrian! I fully expect her to compensate me for the repairs, and experiences both I and Foxy went through!

Hey Jay not a lot of help but there is a shop in Neasden that just sells screws and nuts, they should be able to match your missing screw, they also do screws in a few different colours.

The shops called Nuts n Screws

Work continues! It was too friggin cold and wet, and dark outside, so I thought what the heck, I’ve always seen pictures of it, and wanted a piece of the pie (see Marco, it’s not so weird ); I fought with my other notable lodger to get the bike into the living room! And I won!

This was the start, after three hours of sweating, putting pieces on the bike, juggling items to get them to mount, then realising they have to come off again to allow another piece to slot in, and do this a few times, I got it all back on. I’m missing a few screws (nothing new, eh?), but the bike’s being dropped off tomorrow morning at my buddies workshop for some fitment work and to sort out any teathing troubles.

Whoohoo! Can’t believe I’m going to get to ride my baby again! Sods law though, I think it’s going to rain all of tomorrow as well, and I spent ages cleaning the bike when the fairings were off, doh! Good timing though, I got a complete flat rear tyre on the classic scooter thing, and nearly died about a dozen times on the way home.

Da Artist, thanks fella, it should be okay when the bike’s in the workshop.