HELP!!!!

I have some stuck screws.

I thought I’d try and fit some hotgrips today, looked quite straightforward, got everything ready, then it happened!

I couldnt get the damn bar ends off!!!

I’ve been very successful at the beginnings of rouding off the scew heads but the things wont budge.

I’ve spayed some WD40 in the hope it might help over night.

Failing that, anyone got any advice in trying to get them off without ruining the screws???

Does tapping the screws with a hammed help / puring boiling water on???

Try some penetrating spray, about the same price as WD40, but works a lot better, don’t I know it as I think most of the screws on my bike have never been touched in 3 years!

Would an image of what you have be of use? Snap-On some kind of tool - Easy-outs I think that they’re called?

Edit:

http://buy1.snapon.com/catalog/search_keyword.asp?keyword=Easy+out

dude there sv bar ends? if so suzuki bar ends are crap…

i had to use and impact driver to get mine out and replaced them with aftermarket ones that have good bolts not screws in them!!

i have an impact driver if you need to borrow…

Used to get stuck screws on my motocross bikes all the time :crazy: I tried something once which worked quite well…

I sprayed WD40 into the screw then gentley hammered the end if a drill bit into the end of the screw… then attached the drill and put it on the lowest setting which slowly undone it… if you try this… make SURE the drill is set on reverse so you dont drill the screw in more :D:)

Me too if I’m any closer?

The BCR is running tomo. I’m not sure if I’m on it. But I could drop mine to the gang at the rounderbout if they’re going anywhere near to you?

Don’t worry about ruining the screwsyou can relace them if required , using a screwdriver slightly larger than the screw drive it in with a hammer and first attempt to turn it just a touch as if to tighten to break the seal of corrosion before turning anti clock .
What screws are they ? be aware that cross head screws can be philips or pozi…use the correct driver .

If you have screwdrivers with a metal hexagon on the shaft try turning with a spanner while using the hammer , there are lots of other methods but try these first .

Thanks for the tips guys, I have an extractor set, much like the one on the snap-on link (cheers sneaky) so will give that a go tomorrow.

Will certainly think about replacing the bar ends, cheers Adz. Impact driver, is that basically a drill with a hammer action? I have that, so may look at using it.

Happy Birthday dlchatel, will also look for a penetrating spray.

Impact driver

no its like a screwdriver you hit with a hammer, as you hit it it turns a bit on a cam…

replace the screws for allen bolts at least mate…

Get a centre punch - put the pointy end in the slot (or what remains of it) of the stuck screw (I’m guessing this is a phillips type screw right? Phillips heads - why?) angle it at about 45 degrees and hit the centre punch with a hammer in an anti-clockwise direction - this may dislodge it and get it turning -this technique has worked for me in the past.As mentioned - replace the screw with something with an allen type head and made of sturdier material.

Now, I’m not advocating this, but if all else fails, just saw them off, then you can see what’s going on inside the bar ends and deal with it.

It aint pretty or clever, just works most of the time.

+1

A must have tool for working on any older jap bikes:D

[quote]
SirYamalot (07/11/2009)

Used to get stuck screws on my motocross bikes all the time :crazy: I tried something once which worked quite well…

I sprayed WD40 into t he screw then gentleyhammered the end if a drill bit into the end of the screw… then attached the drill and put it on the lowest setting which slowly undone it… if you try this… make SURE the drill is set on reverse so you dont drill the screw in more :D:)[ /quote]

Cant see how this could work…doesnt the (by now blunt) drill just spin backwards as there is no edge on the drill bit to cut in reverse??

Impact driver is the answer…or cut an inch off the bars;)

Sorry geeza, only just seen this post. I’ve not had time to try today, so might try at some point during the week.

If you’re able to take to work, I might be able to pop in on my way home / during the day?

Cheers for the offer.

(Will try everything I can before taking a saw to it - my hands arent that cold…yet)

Get a thin cutting wheel on a dremmel, chop a slot in the screw and use the flat screwdriver to get the sucker out :wink: Again not pretty but it works.

Another way with a rounded phillips is to grab a similar sized TORX bit and hammer that into the cross then twist anticlock to extract. The screw and bit will be knackered, but it’ll get it out.

Have taken the bike into Chas Bikes today as the clutch wasnt disengaging properly and have asked them to see if they can get them out…might as well as I dont have the time during the week.

Cheers for all advice, noted for “next time” :smiley: